Turning Waste Material into Ethanol

August 15, 2008 | Source: KurzweilAI

Researchers at the U.S. Department of Energy’s Ames Laboratory and Iowa State University are combining gasification with high-tech nanoscale porous catalysts to create ethanol from a wide range of biomass, including distiller’s grain left over from ethanol production, corn stover from the field, grass, wood pulp, animal waste, and garbage.

Transmission electron micrograph of mesoporous nanospheres (catalyst particles show up as the dark spots).

Transmission electron micrograph of mesoporous nanospheres (catalyst particles show up as the dark spots).

To increase the surface area, they used nanoscale catalyst particles dispersed widely within the structure of mesoporous nanospheres, tiny sponge-like balls with thousands of channels running through them. The total surface area of these dispersed catalyst nanoparticles is roughly 100 times greater than the surface area you’d get with the same quantity of catalyst material in larger, macro-scale particles.

Gasification is a process that turns carbon-based feedstocks under high temperature and pressure in an oxygen-controlled atmosphere into synthesis gas, or syngas. Syngas is made up primarily of carbon monoxide and hydrogen (more than 85 percent by volume) and smaller quantities of carbon dioxide and methane.

The advantage of gasification compared to fermentation technologies is that it can be used in a variety of applications, including process heat, electric power generation, and synthesis of commodity chemicals and fuels.

Source: Ames Laboratory news release